Isuzu Trooper - Isuzu Trooper
1. Maintenance instruction
2. Maintenance
3. Engines
4. System of decrease in toxicity
5. Fuel system
6. Transmission and running gear
   6.1. Manual transmission
   6.2. Automatic transmission
      6.2.1. Transmission case pallet
      6.2.2. Adjustment of a cable of the drive of a butterfly valve
      6.2.3. Adjustment of a cable of the choice of transfers
      6.2.4. Adjustment of the blocking switch
      6.2.5. Removal and installation of automatic transmission
      6.2.6. Transfer case
      6.2.7. Definition of malfunction of the back bridge
      6.2.8. The transfer case with side configuration on transmission
   6.3. Running gear
7. Suspension bracket and steering
8. Brake system
9. Body
10. Body electric equipment
11. Diagnostics of malfunctions
12. Electrical circuitries





Isuzu Trooper>> Transmission and running gear>> Automatic transmission>> Removal and installation of automatic transmission

6.2.5. Removal and installation of automatic transmission

GENERAL INFORMATION

Adjustment of the drive of management of automatic transmission

1 – neutral situation

The MU/JAZZ, RODEO/PASSPORT And TROOPER/BIGHORN AMIGO/CARS With the WHEEL FORMULA 4х2

Removal

PERFORMANCE ORDER
1. Disconnect the battery from weight.
2. Remove the lower casing (if it is provided).
3. Remove a branch pipe of the index of level of liquid. Merge transmission liquid. Disconnect from cooler tube transmission.
4. Uncover the hydrotransformer. Put tags of mutual orientation of the hydrotransformer and a flywheel, turn off bolts, turning the hydrotransformer.
5. Turn off nuts of fastening of an exhaust pipe to a final collector and disconnect a pipe.
6. Disconnect draft of the drive from the transmission lever.
7. Disconnect wires from the backing switch, disconnect other sockets of conducting from transmission.
8. Attach таль to hooks on the engine and you will hang out the engine.
9. Lift the car and establish on supports.
10. Remove a starter. Disconnect a speedometer from transmission.
11. Put orientation tags and remove the driveshaft.
12. Raise the power unit and remove a transmission stretcher from a cross-piece. Remove a back support. Remove an arm of an exhaust pipe from a transmission case.
13. Establish a support under a transmission case.
14. Turn off bolts of fastening of a case of transmission to the engine and remove transmission.
Prevention

At removal of transmission take the measures excluding loss of the hydrotransformer.


Installation

PERFORMANCE ORDER
1. Install transmission on the engine, wrap bolts.
2. Establish a support under a transmission case.
3. Raise the power unit and establish a transmission stretcher on a cross-piece. Establish a back support on a cross-piece. Establish an arm of an exhaust pipe on a transmission case.
4. Install the driveshaft. Wrap bolts of fastening of transmission to a cross-piece.
5. Establish a starter. Attach a speedometer to transmission.
6. Lower the car.
7. Remove waists.
8. Attach wires to the backing switch, attach other sockets of conducting to transmission.
9. Attach draft of the drive of transmission from the lever.
10. Attach an exhaust pipe to a final collector and wrap nuts.
11. Wrap hydrotransformer bolts, establish a cover.
12. Attach to cooler tube transmission. Establish a branch pipe of the index of level of liquid, fill in transmission liquid.
13. Establish the lower casing (if it is provided).
14. Connect the battery to weight.
15. Warm up the engine, check work of transmission in all modes, check the level of transmission liquid (the car should be installed on a plain horizontal surface, transfusion of liquid is not allowed).

CARS WITH the WHEEL FORMULA 4х2

Removal

PERFORMANCE ORDER
1. Disconnect the battery from weight.
2. Remove the lower casing (if it is provided).
3. Disconnect all hoses and sockets of wires from transmission.
4. Disconnect the socket of the switch of a backing and a cable of the drive of a speedometer from transmission.
5. Remove the transmission selector in the following order:
5.1. Install the selector in situation N.
5.2. Remove a forward guard from floor section.
5.3. Raise a cover of the selector and a sealant.
5.4. Turn off bolts of a cover of the selector and remove the selector.
6. Lift the car and establish on supports. Remove forward wheels.
7. Merge transmission liquid.
8. Remove the index of level of transmission liquid.
9. Disconnect draft from the transmission lever.
10. Disconnect a cable of switching to a low gear.
11. Disconnect from cooler tube transmission, muffle tubes.
12. On cars with one driveshaft turn off nuts of fastening of a flange of a shaft to a flange of a shaft of the leading gear wheel of the main transfer.
13. On cars with the 2-section driveshaft perform the following procedures:
13.1. Turn off nuts of fastening of a flange of back section of a shaft to a flange of a shaft of the main transfer.
13.2. Turn off nuts of fastening of a flange of back section of a shaft to a flange of forward section.
13.3. Turn off bolts of fastening of an average support to a body, displace forward section of the driveshaft back and remove from the car.
14. Turn off bolts of fastening and remove a starter.
15. Turn off nuts of fastening of a forward exhaust pipe to a final collector, remove an arm from a transmission case, investigate connection with average section of the muffler and disconnect a forward pipe.
16. Attach a hook to a back part of a final collector.
17. Attach таль the elevator to hooks on the engine and you will hang out the power unit.
Prevention

Transmission should be removed and established together.


18. Turn off bolts of fastening of the hydrotransformer through a starter opening.
19. Establish a support under a transmission case, but do not rest against transmission.
20. Turn off nuts of fastening of a back support to transmission.
21. Turn off nuts and bolts of fastening of a back support to a cross-piece of the power unit, remove a support.
22. Turn off bolts of fastening of a case of transmission to the engine.
23. Displace a transmission case towards a cross-piece (posting of transmission on a cross-piece is allowed).
24. Lower a forward part of the car so that the support appeared under transmission.
25. Strong hold a case for a back cover while the assistant lifts a support under a transmission case.
26. Carefully lower transmission on a support and center.
27. Lower transmission and displace back.

Installation

PERFORMANCE ORDER
1. Lift transmission, establish in a starting position.
2. Raise a back part of transmission and an oboprita on a cross-piece.
3. Displace transmission and install on the engine.
4. Wrap bolts of fastening of transmission.
5. Wrap nuts and bolts of fastening of transmission to a back support and to a cross-piece of the power unit.
6. Wrap nuts of fastening of a back support to transmission.
7. Wrap bolts of fastening of the hydrotransformer through a starter opening.
8. Disconnect таль the elevator and hooks in a back part of a collector.
9. Attach a forward pipe to a final collector, wrap fastening nuts to a collector, establish a pipe arm on a transmission case, collect connection with average section of the muffler.
10. Establish a starter, turn and tighten bolts.
11. On cars with the 2-section driveshaft perform the following procedures:
11.1. Establish forward section of the driveshaft, an average support, turn and tighten bolts.
11.2. Attach back section of a shaft to a flange of forward section, tighten fastening bolts.
11.3. Attach back section of a shaft to a flange of a shaft of the main transfer, wrap connection fastening nuts.
12. On cars with one driveshaft establish a shaft in transmission and wrap nuts of fastening of a flange of a shaft to a flange of a shaft of the leading gear wheel of the main transfer.
13. Attach to cooler tube transmission.
14. Attach a cable of switching to a low gear to transmission.
15. Attach draft of management to the transmission lever.
16. Establish the index of level of transmission liquid.
17. Establish forward wheels and lower the car.
18. Install the transmission selector in the following order:
18.1. Establish a cover and the selector, wrap bolts.
18.2. Dress a sealant and a dustproof cover on the selector.
18.3. Establish a forward guard of floor section.
19. Attach the socket of the switch of a backing and a cable of the drive of a speedometer to transmission.
20. Attach all hoses and sockets of wires to transmission.
21. Fill in transmission liquid. Establish the lower casing (if it is provided).
22. Connect the battery to weight.
23. Warm up the engine, check work of transmission in all modes, check the level of transmission liquid (the car should be installed on a plain horizontal surface, transfusion of liquid is not allowed).
24. Be convinced of lack of leaks on the engine.

CARS WITH the WHEEL FORMULA 4х2

PERFORMANCE ORDER
1. Disconnect the battery from weight.
2. Remove the lower casing (if it is provided).
3. Remove the air filter (on engines 4ZD1) or an air duct and a hose (on engines 4ZE1). Muffle openings.
4. Apply identification tags on all sockets and hoses.
5. Disconnect the socket of the switch of a backing and a cable of the drive of a speedometer from transmission.
6. Remove the transmission selector in the following order:
6.1. Install the selector in situation N.
6.2. Remove a forward guard from floor section.
6.3. Raise a cover of the selector and a sealant.
6.4. Turn off bolts of a cover of the selector and remove the selector.
7. Remove a control lever the transfer case in the following order:
7.1. Transfer the lever to situation N (except engines of 2,8 l) or 2H (on engines of 2,8 l).
7.2. Raise a cover of the selector and a sealant.
7.3. Turn off bolts of fastening of the lever.
7.4. Get the lever from the transfer case.
8. Lift all car and establish on supports. Remove forward wheels.
9. Merge transmission liquid and oil from a case of the transfer case.
10. Remove the index of level of transmission liquid.
11. Disconnect draft from the transmission lever.
12. Disconnect a cable of switching to a low gear from transmission.
13. Disconnect from cooler tube transmission, muffle tubes.
14. On cars with one driveshaft turn off nuts of fastening of a flange of a shaft to a flange of a shaft of the main transfer. Lower a shaft and get from transmission.
15. On cars with the 2-section driveshaft perform the following procedures:
15.1. Turn off nuts of fastening of a flange of back section of a shaft to a flange of a shaft of the main transfer.
15.2. Turn off nuts of fastening of a flange of back section of a shaft to a flange of forward section and remove a back shaft.
15.3. Turn off bolts of fastening of an average support to a body, displace forward section of a shaft back and remove from the car.
16. Remove the driveshaft of the forward bridge for what turn off bolts of a shlitsevy flange of a fork of the cardan hinge and remove a forward shaft from the transfer case.
17. Turn off bolts of fastening and remove a starter.
18. Turn off nuts of fastening of a forward exhaust pipe to a final collector, remove an arm from a transmission case, investigate connection with average section of the muffler and disconnect a forward pipe.
19. Attach a hook to a back part of a final collector.
20. Attach таль the elevator to hooks on the engine and you will hang out the power unit.
21. On engines of 2,8 l remove catalytic converter and an arm of the emergency brake.
22. Establish a support, having rested against a transmission case.
23. Turn off nuts of fastening of a back support to transmission.
24. Turn off nuts and bolts of fastening of a back support to a side arm and remove a support.
25. Turn off bolts of fastening of a case of transmission to the engine.
26. Displace a transmission case back.
27. Carefully lower transmission.

Installation

PERFORMANCE ORDER
1. Lift transmission, establish in a starting position.
2. Displace transmission and install on the engine.
3. Wrap bolts of fastening of transmission.
4. Establish a back support and tighten nuts and bolts of fastening.
5. Wrap nuts of fastening of a back support to transmission.
6. Remove a support from under transmission.
7. On engines of 2,8 l establish catalytic converter and an arm of the emergency brake.
8. Remove таль the elevator, remove the established hook.
9. Attach a forward pipe to a final collector, wrap fastening nuts to a collector, establish a pipe arm on a transmission case, collect connection with average section of the muffler.
10. Establish a starter, turn and tighten bolts.
11. Install the leading driveshaft of the forward bridge, connect bolts a flange of a fork of the cardan hinge and a flange of the transfer case.
12. On cars with the 2-section back driveshaft perform the following procedures:
12.1. Establish forward section of the driveshaft, an average support, turn and tighten bolts.
12.2. Attach back section of a shaft to a flange of forward section, tighten fastening bolts.
12.3. Attach back section of a shaft to a flange of a shaft of the main transfer, wrap nuts.
13. On cars with one driveshaft establish a shaft in transmission and wrap nuts of fastening of a flange of a shaft to a flange of a shaft of the leading gear wheel of the back bridge.
14. Attach to cooler tube transmission.
15. Attach a cable of switching to a low gear to transmission.
16. Attach draft of management to the transmission lever.
17. Establish a branch pipe of the index of level of transmission liquid.
18. Establish forward wheels and lower the car.
19. Establish a control lever by the transfer case in the following order:
19.1. Install the lever in the transfer case.
19.2. Wrap bolts.
19.3. Dress a cover and a sealant.
20. Install the transmission selector in the following order:
20.1. Establish a cover and the selector, wrap bolts.
20.2. Dress a sealant and a dustproof cover on the selector.
20.3. Establish a forward guard of floor section.
21. Attach the socket of the switch of a backing and a cable of the drive of a speedometer to transmission.
22. Attach all hoses and sockets of wires to transmission.
23. Install the air filter (on engines 4ZD1) or an air duct and a hose (on engines 4ZE1).
24. Fill in transmission liquid. Establish the lower casing (if it is provided).
25. Connect the battery to weight.
26. Warm up the engine, check work of transmission in all modes, check the level of transmission liquid (the car should be installed on a plain horizontal surface, transfusion of liquid is not allowed).