Isuzu Trooper - Isuzu Trooper
1. Maintenance instruction
2. Maintenance
3. Engines
4. System of decrease in toxicity
5. Fuel system
6. Transmission and running gear
   6.1. Manual transmission
      6.1.1. Backing signal switch
      6.1.2. Speedometer reducer
      6.1.3. Removal and installation of the manual transmission
      6.1.4. 4-staged the check point for rear wheel drive cars
      6.1.5. 5-staged check point of the Trooper/Bighorn cars of early release, 4х4
      6.1.6. 5-staged check point of cars of late release, 4х4
      6.1.7. 5-staged Borg-Warner check point of the Rodeo/Passport cars
      6.1.8. Coupling
         6.1.8.1. Coupling drive cable
         6.1.8.2. Press and conducted clutch plates
         6.1.8.3. The directing bearing
         6.1.8.4. Main cylinder of switching off of coupling
         6.1.8.5. Working cylinder of switching off of coupling
         6.1.8.6. The damping cylinder
   6.2. Automatic transmission
   6.3. Running gear
7. Suspension bracket and steering
8. Brake system
9. Body
10. Body electric equipment
11. Diagnostics of malfunctions
12. Electrical circuitries





Isuzu Trooper>> Transmission and running gear>> Manual transmission>> Coupling>> Main cylinder of switching off of coupling

6.1.8.4. Main cylinder of switching off of coupling

GENERAL INFORMATION

Main cylinder of switching off of coupling and adjustment of a pedal

1 – pusher

2 – about a cruise control

3 – without cruise control

4 – switch

5 – adjusting bolt

6 – partition of a motor compartment

7 – pedal height


Details of the main cylinder of switching off of coupling

1 – cylinder
2 – piston
3 – pusher
4 – plate
5 – ring
6 – cover
7 – nut
8 – fork
9 – laying
10 – tank
11 – collar
12 – float
13 – laying
14 – stopper
15 – cover

Removal

PERFORMANCE ORDER
1. Disconnect the battery from weight.
2. Working under the car, disconnect a cylinder rod from a pedal.
3. Turn off a hydraulic actuator tube, holding an adjustable spanner.
4. Turn off bolts and remove the cylinder from a partition of a motor compartment.

Installation

PERFORMANCE ORDER
1. Install the cylinder on a partition of a motor compartment, wrap bolts.
2. Wrap a hydraulic actuator tube.
3. Attach a cylinder rod to a pedal.
4. Remove air from a hydraulic actuator. For this purpose fill in the DOT 3 brake fluid in a nutritious tank and close a tank a stopper. Unscrew the union on the working cylinder. Having asked the assistant slowly press a coupling pedal, watch the liquid following from the union. When pure liquid begins to follow wrap the union. Unscrew the union and ask the assistant to press a pedal to the full and to hold. Wrap the union, release a pedal. During the procedure you watch liquid level in a tank, without allowing full devastation. Repeat the procedure in liquid so far vials of air will not cease to be observed. Having performed the same operations, remove air from the damping valve (if it is provided).
5. Connect the battery to weight and check coupling work.

Dismantling

PERFORMANCE ORDER
1. Remove the main cylinder (see above).
2. Turn off a nut and remove a fork from a pusher.
3. Get a lock ring, remove a cover and a pusher.
4. Get the piston by means of compressed air.
5. Remove a collar and a nutritious tank.
6. Wash out details in denatured alcohol and dry compressed air.

Assembly

PERFORMANCE ORDER
1. Install a nutritious tank.
2. Grease the piston and the cylinder with brake fluid and install the piston.
3. Establish a pusher, a cover and a ring.
4. Establish a fork on a pusher.
5. Install the main cylinder (see above).