Isuzu Trooper - Isuzu Trooper
1. Maintenance instruction
2. Maintenance
3. Engines
4. System of decrease in toxicity
5. Fuel system
6. Transmission and running gear
   6.1. Manual transmission
      6.1.1. Backing signal switch
      6.1.2. Speedometer reducer
      6.1.3. Removal and installation of the manual transmission
      6.1.4. 4-staged the check point for rear wheel drive cars
      6.1.5. 5-staged check point of the Trooper/Bighorn cars of early release, 4х4
      6.1.6. 5-staged check point of cars of late release, 4х4
      6.1.7. 5-staged Borg-Warner check point of the Rodeo/Passport cars
      6.1.8. Coupling
   6.2. Automatic transmission
   6.3. Running gear
7. Suspension bracket and steering
8. Brake system
9. Body
10. Body electric equipment
11. Diagnostics of malfunctions
12. Electrical circuitries





Isuzu Trooper>> Transmission and running gear>> Manual transmission>> Removal and installation of the manual transmission

6.1.3. Removal and installation of the manual transmission

The TROOPER/BIGHORN/BIGHORN CARS of EARLY RELEASE WITH the WHEEL FORMULA 4х4 (With SIDE CONFIGURATION of the TRANSFER CASE)

Removal

PERFORMANCE ORDER
1. Disconnect the battery from weight, lift the car and establish on supports, merge oil from the check point.
2. Remove a cover and a sealant of the lever of gear shifting, the lever and the case of the mechanism of management of the check point.
3. Disconnect a speedometer cable, remove a starter and a support of the average bearing of the driveshaft.
4. Put tags of mutual orientation of driveshafts concerning flanges, remove forward and back shaft.
5. Disconnect a coupling drive cable.
6. Remove the protection cover of a flywheel, the transfer case, disconnect a check point suspension bracket arm.
7. Establish a support under a check point case, turn off nuts and bolts of fastening of the check point to the chassis (body).
8. Turn off bolts of fastening of the check point to the engine, turn the check point on 90 ° and remove.

Installation

PERFORMANCE ORDER
1. Install the check point on the engine. Tighten fastening bolts with m 46 N.' moment.
2. Turn and tighten bolts of fastening of a back cover of a case of the check point to an arm.
3. Install the transfer case. Switch a box to situation 2H and combine flutes in forks of gear shifting and in the coupling. Tighten bolts with m 46 N.' moment.
4. Install the protection cover of a flywheel, attach a coupling drive cable.
5. Establish forward and back shaft being guided on the tags put when dismantling. Tighten bolts of an average support with m 46 N.' moment. Wrap bolts of fastening of shaft so that heads of bolts were turned back and tighten bolts with m 30 N.' moment.
6. Attach a speedometer cable, establish a starter, a check point control lever, a cover and a sealant.
7. Wrap a drain stopper, fill in oil (SAE 30) in the check point. Tighten a stopper of a filling opening with m 34 N.' moment.

TROOPER/BIGHORN And AMIGO/MU/JAZZ CARS WHEEL FORMULA 4х4 of LATE RELEASE

Removal

PERFORMANCE ORDER
1. Disconnect the battery from weight, lift the car and establish on supports, merge oil from the check point and the transfer case.
2. Remove the lower casing of the transfer case, a starter, disconnect a cable of a speedometer and remove gear shifting levers.
3. Remove a forward exhaust pipe (only on 6 cylinder engines of 2,8 l).
4. Put tags of mutual orientation of driveshafts concerning flanges, remove forward and back shaft.
5. Remove the working cylinder of a hydraulic actuator of coupling from a check point case and, without disconnecting a hose, take aside.
6. Turn off bolts of fastening of the check point to the engine, establish a support under a check point case and raise a case a little.
7. Remove a cross-piece and support of a case of the check point. Establish a support under the engine and prop up the engine. Together with the assistant remove a check point case assembled with the transfer case.

Installation


PERFORMANCE ORDER
1. Together with the assistant install the check point assembled on the engine. Make sure that the main shaft of the check point came into vents of a frictional clutch plate.
2. Install the working cylinder of a hydraulic actuator of coupling and a cross-piece.
3. Establish a forward exhaust pipe (only on 6 cylinder engines of 2,8 l).
4. Establish forward and back shaft being guided on the tags put when dismantling.
5. Attach a speedometer cable, establish a starter and the lever of gear shifting.
6. Fill in oil (SAE 30) in the check point.
7. Fill in oil (SAE 30) to the check point and the transfer case.
8. Establish the lower casing of the transfer case, connect the battery to weight.

RODEO/PASSPORT CARS

Removal

PERFORMANCE ORDER
1. Disconnect the battery from weight.
2. Remove a cowl and the fan of the cooling system.
3. Establish a check point control lever in neutral situation, remove a sealant and a dustproof cover of the lever. Remove the lever, reliably muffle an aperture in the check point.
4. Remove a suspension bracket cross-piece.
5. Remove a starter.
6. Remove the working cylinder of a hydraulic actuator of coupling from a check point case and, without disconnecting a hose, take aside. Take measures to that the piston did not drop out of the cylinder.
7. Remove the back driveshaft.
8. Disconnect a forward exhaust pipe from a final collector and from catalytic converter, remove a pipe.
9. Disconnect all sockets and a cable of the drive of a speedometer from a check point case.
10. Remove a flywheel casing.
11. Attach to the engine таль and pull таль so that it perceived engine weight. Remove the central longeron of the power unit.
12. Establish a support under the check point and prop up the check point. Turn off nuts and bolts of fastening and remove the check point.

Installation

PERFORMANCE ORDER
1. Establish a support. Install the check point on the engine. Tighten bolts and nuts.
2. Establish the central longeron of the power unit, having hung out the engine. Turn and tighten bolts and nuts of a longeron. Remove from the engine таль.
3. Establish a flywheel casing.
4. Attach all sockets and a cable of the drive of a speedometer to the check point.
5. Attach to final to a collector and catalytic converter a forward exhaust pipe.
6. Install the back driveshaft.
7. Install the working cylinder of a hydraulic actuator of coupling.
8. Establish a starter.
9. Establish a suspension bracket cross-piece.
10. Establish a check point control lever.
11. Establish a cowl and the fan of the cooling system.
12. Connect the battery to weight, check completeness of inclusion of transfers.