Isuzu Trooper - Isuzu Trooper
1. Maintenance instruction
2. Maintenance
3. Engines
   3.1. Specifications of the engine and adjusting works
   3.2. Electric equipment and capital repairs of engines
   3.3. Diesel engine 2,8 liters
      3.3.1. Introduction
      3.3.2. Technical characteristics
      3.3.3. Check of a compression
      3.3.4. Top dead point of the piston No. 1 (BMT)
      3.3.5. Gaps of valves
      3.3.6. Cover of a head of cylinders
      3.3.7. Pulley of a bent shaft
      3.3.8. Casings of a gear belt of the drive of the camshaft
      3.3.9. Gear belt of the drive of the camshaft
      3.3.10. Asterisks of a gear belt, natyazhitel and intermediate pulleys
      3.3.11. Yokes and pushers
      3.3.12. Head of the block of cylinders
      3.3.13. Oil case
      3.3.14. Oil pump
      3.3.15. Oil heater
      3.3.16. Epiploons of the camshaft and bent shaft
      3.3.17. Flywheel
      3.3.18. Fastenings of the engine / transmission
4. System of decrease in toxicity
5. Fuel system
6. Transmission and running gear
7. Suspension bracket and steering
8. Brake system
9. Body
10. Body electric equipment
11. Diagnostics of malfunctions
12. Electrical circuitries

Isuzu Trooper>> Engines>> Diesel engine 2,8 liters>> Flywheel

3.3.17. Flywheel


1. Remove the transmission, and then remove coupling.
2. That the flywheel did not rotate, stop it by means of the device similar shown in the drawing.
3. It is also possible to fasten a metal strip to a flywheel and a case of the block of cylinders.
4. Make between a flywheel and a bent shaft of a tag on which it will be easier for you to establish a flywheel during assembly.
5. Turn off fixing bolts and remove them together with a fixing plate, then remove a flywheel. Do not drop it as it is very heavy.


1. Examine a flywheel on existence of wear or the chopped-off teeth. Replacement of a gear wreath of a flywheel is possible, however it is difficult for simple motorist to execute it; for installation the new gear wreath needs to be heated to 200 °C.
2. Check whether there are no scratches on the surface of a flywheel interfaced to the conducted clutch plate. If the surface is scratched, the flywheel can be processed on the machine, but it is more preferable to replace it.
3. If you have any doubts concerning a condition of a flywheel, address the expert.


1. Clean the joined surfaces of a flywheel and a bent shaft and carefully clear a carving of fixing bolts and a bent shaft.
2. Establish a flywheel on adjusting pins, then establish a fixing plate and insert bolts. Tighten bolts a hand.
3. Stop a flywheel also as at removal, then gradually tighten all bolts in the diagonal sequence till the required inhaling moment.
4. Establish coupling, then remove the lock tool and install the transmission.