Isuzu Trooper - Isuzu Trooper
1. Maintenance instruction
2. Maintenance
3. Engines
   3.1. Specifications of the engine and adjusting works
   3.2. Electric equipment and capital repairs of engines
      3.2.1. Electric equipment of engines
      3.2.2. Capital repairs of engines
         3.2.2.1. Technical characteristics
         3.2.2.2. Instructions on service and repair of the engine
         3.2.2.3. Dismantle and installation of the power unit
            3.2.2.3.1. Cars 4х4, 1984-1987 of of release (petrol engines)
            3.2.2.3.2. Cars 4х4, 1988-1995 of of release (petrol engines)
         3.2.2.4. Cover of a head of cylinders
         3.2.2.5. Yokes and rollers of yokes
         3.2.2.6. Thermostat
         3.2.2.7. The soaking-up collector
         3.2.2.8. Final collector
         3.2.2.9. Turbocompressor
         3.2.2.10. Conditioner
         3.2.2.11. Radiator
         3.2.2.12. The cooling system fan with the drive from the electric motor
         3.2.2.13. Pump of cooling liquid
         3.2.2.14. Head of cylinders
         3.2.2.15. Valves and springs
         3.2.2.16. Pushers
         3.2.2.17. Oil pallet
         3.2.2.18. Oil pump
         3.2.2.19. Epiploon of a forward cover of a gear belt
         3.2.2.20. Chain of the drive of the camshaft and asterisk of the drive
         3.2.2.21. Forward cover of a gear belt
         3.2.2.22. Epiploon of a bent shaft
         3.2.2.23. Gear belt and natyazhitel
         3.2.2.24. Gear belt and mechanism of a tension
         3.2.2.25. Drive of the gas-distributing mechanism petrol engines
         3.2.2.26. Drive of the gas-distributing mechanism diesel engines
         3.2.2.27. Camshaft
         3.2.2.28. Camshaft bearings
         3.2.2.29. Pistons and rods
         3.2.2.30. Conrod bearings
         3.2.2.31. Assembly of conrod and piston group and installation on the engine
         3.2.2.32. Caps and heater of a case of the engine
         3.2.2.33. Back epiploon of a bent shaft
         3.2.2.34. Bent shaft and radical bearings
         3.2.2.35. Flywheel and gear wreath
   3.3. Diesel engine 2,8 liters
4. System of decrease in toxicity
5. Fuel system
6. Transmission and running gear
7. Suspension bracket and steering
8. Brake system
9. Body
10. Body electric equipment
11. Diagnostics of malfunctions
12. Electrical circuitries




 

Isuzu Trooper>> Engines>> Electric equipment and capital repairs of engines>> Capital repairs of engines>> Dismantle and installation of the power unit>> Cars 4х4, 1988-1995 of of release (petrol engines)

3.2.2.3.2. Cars 4х4, 1988-1995 of of release (petrol engines)

Removal

PERFORMANCE ORDER
1. Depressurize fuel system, following rules. Disconnect both power cables from the battery (since a cable of a negative pole). Remove the battery.
2. Apply tags on loops of a cowl and remove a cowl.
3. Remove the lower casing (if it is provided). Turn off drain traffic jams on a radiator and on the block of cylinders and merge cooling liquid.
4. Remove the air filter (on engines of 2,3 l) or an air duct and a hose (on engines of 2,6 l). Close pure rags the inlet air channel to prevent hit of dirt in the engine.
5. Mark and disconnect all hoses, sockets, cables of the drive and draft from the engine.
6. Mark and disconnect the following details:
      – air distributor hose;
      – wire of the sensor of content of oxygen;
      – hose of the vacuum distributor;
      – hoses of the thermal vacuum distributor;
      – pressure regulator hose;
      – a hose from a tank for catching of vapors of gasoline;
      – conducting of the on-board computer;
      – fuel hoses.
7. Remove from transmission a returnable spring (if it is provided), a coupling drive cable, disconnect the socket of the switch of a signal of a backing and a cable of a speedometer.
8. Remove a front grille.
9. Disconnect the top and lower hoses of a radiator and a hose of a broad tank.
10. Remove a fan casing, the fan and a casing of a radiator.
11. If the car is equipped with the conditioner, then remove the compressor and take aside. Do not disconnect the highway of the conditioner which are under pressure.
12. On V6 engines perform the following procedures:
      – remove a power steering pump arm, take the pump aside;
      – disconnect a wire from a candle of the 1st cylinder;
      – uncover the ignition distributor with a wire to a candle of the 1st cylinder;
      – remove the ignition coil.
13. Remove the gear shifting lever for what arrive as follows:
      – Install the lever in neutral situation;
      – Remove the forward panel from a body floor;
      – Remove a dustproof cover and a rubber sealant from the lever;
      – Get the lever, previously having turned off bolts of fastening of a cover.
14. Remove a control lever the transfer case:
      – install the lever in situation "H" (except V6 engines) or in situation "2H" (on V6 engines);
      – remove a dustproof cover and a rubber sealant from the lever;
      – get the lever from a case of the transfer case.
15. Lift the car and establish on supports. Remove forward wheels. Merge oil from the engine.
16. Merge oil from a case of transmission and the transfer case.
17. On the cars equipped with automatic transmission perform the following procedures:
      – get the probe and remove an oil indicator branch pipe;
      – disconnect draft of management from the selector lever;
      – disconnect a cable of switching to a low gear from transmission;
      – disconnect from transmission of a tube of cooling liquid.
18. On cars with 1-section power shafts turn off nuts of fastening of flange connection and remove a shaft.
19. On cars with 2-section power shafts perform the following operations:
      – turn off nuts of fastening of a flange of the back driveshaft to a reducer gear wheel;
      – turn off bolts of flange connection of a forward shaft with back, remove a back shaft;
      – turn off bolts of fastening of the case of the bearing of an average support to a body, displace a forward shaft from transmission back.
20. Turn off bolts of fastening of a shlitsevy flange of a forward shaft to the transfer case and get a forward shaft from the transfer case. You watch that shlitsevy the flange did not slide off a shaft.
21. Turn off bolts of fastening of a starter and remove a starter.
22. Remove the working cylinder of a hydraulic actuator of coupling (if it is provided) and take him aside.
23. Turn off nuts and bolts of fastening of a reception exhaust pipe to a final collector, and also bolts of fastening of an arm of a reception exhaust pipe to a case of transmission and bolts of fastening of a reception exhaust pipe to average section of the muffler, remove a reception pipe of the muffler.
24. Hook on the equipment for raising of the engine for a back part of a final collector.
25. Attach таль and pull so that it perceived engine weight.
26. On cars with V6 engines remove an arm of a cable of the emergency brake and the catalytic converter (if it is provided).
27. Remove transmission assembled with the transfer case in the following order:
      – establish a support under transmission so that it rested against a case;
      – turn off nuts of fastening of a back support to transmission;
      – turn off bolts and nuts of fastening of a back support to a side arm and remove a support;
      – turn off bolts of fastening of transmission to the engine;
      – displace transmission back;
      – carefully lower transmission.
28. Turn off bolts and nuts of fastening of the engine to support.
29. Carefully lift the engine so that a forward part was a little raised.
30. Install the engine on the stand or a workbench.

Installation

PERFORMANCE ORDER
1. Carefully lower the engine so that a forward part was a little raised.
2. Wrap bolts and nuts of fastening of the engine to support.
3. Establish transmission assembled with the transfer case in the following order:
      – lift transmission and establish in the place;
      – displace transmission forward, combine with the engine;
      – wrap bolts of fastening of transmission to the engine;
      – establish a back support, wrap bolts and nuts of fastening of a back support to side arms;
      – wrap nuts of fastening of a back support to transmission;
      – remove a support from under transmission.
4. On cars with V6 engines establish an arm of a cable of the emergency brake and the catalytic converter (if it is provided).
5. Unhook the equipment for raising of the engine from a final collector. Remove таль the elevator.
6. Establish a reception pipe of the muffler, wrap nuts and bolts of fastening of a reception exhaust pipe to a final collector, bolts of fastening of an arm of a reception exhaust pipe to a case of transmission and bolts of fastening of a reception exhaust pipe to average section of the muffler.
7. Install the working cylinder of a hydraulic actuator of coupling on a transmission case (if it is provided).
8. Establish a starter, wrap bolts of fastening of a starter.
9. Establish shlitsevy a flange on the transfer case and wrap fastening bolts.
10. On cars with 2-section power shafts perform the following operations:
      – insert a forward shaft into transmission and wrap bolts of fastening of the case of the bearing of an average support;
      – establish a back shaft, wrap bolts of flange connection of a forward shaft with back;
      – wrap nuts of fastening of a flange of the back driveshaft to a reducer gear wheel.
11. On cars with 1-section power shafts establish a shaft in transmission and wrap nuts of flange connection.
12. On the cars equipped with automatic transmission perform the following procedures:
      – attach to transmission of a tube of cooling liquid;
      – attach a cable of switching to a low gear to transmission;
      – attach draft of management of transmission to the selector lever;
      – install the probe and a tube of the index of level of oil.
13. Establish forward wheels. Lower the car and remove supports. Remove forward wheels.
14. Establish a control lever by the transfer case for what arrive as follows:
      – install the lever in a case of the transfer case;
      – wrap fastening bolts;
      – put on a dustproof cover and a rubber sealant the lever.
15. Install the gear shifting lever for what arrive as follows:
      – install the lever, wrap bolts of fastening of a cover;
      – put on a dustproof cover and a rubber sealant the lever;
      – remove the forward panel from a body floor;
      – install the forward panel.
16. On V6 engines perform the following procedures:
      – install the ignition coil;
      – establish an ignition distributor cover with a wire to a candle of the 1st cylinder;
      – connect a wire to a candle of the 1st cylinder. Establish other high-voltage wires;
      – establish a power steering pump arm.
17. If the car is equipped with the conditioner, then install the compressor.
18. Establish a radiator, the fan and a casing of the fan.
19. Attach the top and lower hoses of a radiator and a hose of a broad tank.
20. Establish a front grille.
21. Establish on transmission a returnable spring (if it is provided), a coupling drive cable, attach the socket of the sensor of inclusion of a signal of a backing and a cable of a speedometer.
22. Attach the following details:
      – air distributor hose;
      – wire of the sensor of content of oxygen;
      – hose of the vacuum distributor;
      – hoses of the thermal vacuum distributor;
      – pressure regulator hose;
      – a hose from a tank for catching of vapors of gasoline;
      – conducting of the on-board computer;
      – fuel hoses.
23. Attach all hoses, sockets, cables of the drive and thirst to the engine.
24. Install the air filter (on engines of 2,3 l), or an air duct and a hose (on engines of 2,6 l).
25. Fill the engine with oil, fill in cooling liquid, fill in oil (or liquid) in transmission and the transfer case. Establish the lower casing (if it is provided).
26. Establish a cowl.
27. Install the battery. Attach both power cables from the battery (since a cable of a positive pole).
28. Check and if necessary adjust turns of idling and installation of ignition.