Isuzu Trooper - Isuzu Trooper
1. Maintenance instruction
2. Maintenance
3. Engines
   3.1. Specifications of the engine and adjusting works
   3.2. Electric equipment and capital repairs of engines
      3.2.1. Electric equipment of engines
         3.2.1.1. Ignition coil
         3.2.1.2. Ignition block
         3.2.1.3. The induction sensor of ignition for V6 engines
         3.2.1.4. Ignition distributor
         3.2.1.5. System of a charge of the battery
         3.2.1.6. System of launch of the engine
            3.2.1.6.1. Rechargeable battery
            3.2.1.6.2. Starter
            3.2.1.6.3. Traction relay of a starter
            3.2.1.6.4. A starter without reducer
            3.2.1.6.5. A starter with a reducer
      3.2.2. Capital repairs of engines
   3.3. Diesel engine 2,8 liters
4. System of decrease in toxicity
5. Fuel system
6. Transmission and running gear
7. Suspension bracket and steering
8. Brake system
9. Body
10. Body electric equipment
11. Diagnostics of malfunctions
12. Electrical circuitries





Isuzu Trooper>> Engines>> Electric equipment and capital repairs of engines>> Electric equipment of engines>> System of launch of the engine>> Starter without reducer

3.2.1.6.4. A starter without reducer

GENERAL INFORMATION

Starter device details (without reducer, 4-cylinder engines)

1 – M conclusion
2 – bolts of fastening of a forward cover
3 – traction relay assembled
4 – sealant
5 – spiral spring of the traction relay
6 – coupling bolt
7 – forward cover
8 – forward bearing of an anchor
9 – sealant
10 – starter drive lever
11 – sealant
12 – washer and lock ring
13 – screw of fastening of a back cover
14 – back cover assembled
15 – back bearing of an anchor
16 – brush of a positive conclusion
17 – brush holder
18 – the starter case assembled with excitement windings
19 – lock ring of the restrictive plug
20 – restrictive plug
21 – a drive gear wheel assembled with the obgonny coupling
22 – anchor assembled

Starter device details (without reducer, 6-cylinder engines)

1 – nut
2 – screw of fastening of the traction relay
3 – bracket of the traction relay
4 – traction relay
5 – spring of a plunger of the traction relay
6 – coupling bolt
7 – back cover
8 – brush holder spring
9 – the coupling assembled with the leading gear wheel
10 – anchor
11 – plunger of the traction relay
12 – starter drive lever
13 – persistent washer
14 – lock ring
15 – restrictive plug
16 – brush holder
17 – anchor

Dismantling and assembly

PERFORMANCE ORDER
1. Clamp a starter in a vice with soft sponges. Disconnect from the traction relay a wire from an excitement winding.
2. Unscrew screws of fastening of the traction relay and remove the relay from the starter drive lever.
3. Remove a forward cover, get a persistent ring, a washer, a spring and a sealant from an anchor shaft.
4. Turn off and get bolts of fastening of a back cover of a starter (from a collector), uncover, brushes and a contact plate.
5. Remove the starter case assembled with excitement windings. Remove a drive lever axis bolt, a rubber sealant and a plate.
6. Get an anchor and the lever of the drive of a starter from a forward cover. Press the restrictive plug from a lock ring, then remove a lock ring, the restrictive plug and a gear wheel of the drive assembled with the obgonny coupling.
7. If brushes are worn-out on 1/2 from initial height, or are strongly polluted by oil, then replace brushes. Height of new brushes is 16 mm.
8. It is not allowed to wash out the starter coupling solvent as the put lubricant can be removed. Dress on an anchor shaft a drive gear wheel assembled with the obgonny coupling, and, holding an anchor, turn the coupling.
Prevention

The gear wheel together with the coupling has to rotate without jammings only in one direction. Smooth rotation with small friction, but without notable jamming is allowed. Otherwise the coupling assembled with a gear wheel is subject to replacement. The coupling should be replaced also at detection of wear tracks on gear wheel teeths.


9. Grease with jellied lubricant of a vent and an anchor shaft.
10. Install the coupling, the restrictive plug, a lock ring and the lever of the drive of a starter on an anchor.
11. Insert a collected anchor into a forward cover.
12. Put on the starter case assembled with excitement windings an anchor and insert into a forward cover.
13. Insert brushes and dress the brush holder on the collector of an anchor.
14. Establish a back cover of a starter and wrap coupling bolts.
15. Establish laying, an anchor spring, a washer and a sealant.